焊接难点：

材料薄，易烧穿，强度达不到。

Difficulties：

Thin material, easy to burn through, lack of strength.

解决方案：

控制来料一致性；

设计优良性能的夹具，控制装夹间隙；

选用小纤芯光纤激光器，并用振镜高速（300mm/s以上）焊接。

Solutions:

Control material consistency.

Control the clamping gap.

Use small core fiber laser, and the galvanometer is used for high speed (300mm/s or more) welding.

焊接难点：

熔深要求较大，焊缝成型较差。

Difficulties：

Deep penetration requirements, poor weld formation.

解决方案：

激光器纤芯选择50μm～100μm，使用较高功率进行高速（80mm/s以上）焊接。

Solutions:

The laser core is selected from 50 μm to 100 μm, and high-speed (80 mm/s or more) soldering is performed using higher power.

焊接难点：

气孔多，容易出现爆点，导致密封性不够。

Difficulties：

More vents, easy to explode, lack of sealing.

解决方案：

提高待焊部位的清洁度；

选用50μm纤芯的光纤激光器，焊接速度可适当提高。

Solutions:

Improve the cleanliness.

Use 50 μm core fiber laser, increase welding speed.

焊接难点：

气孔多，容易出现爆点，导致密封性不够。

解决方案：

提高待焊部位的清洁度；

选用50μm纤芯的光纤激光器，焊接速度可适当提高；

选用小纤芯光纤激光器+半导体激光器进行复合焊接。

Difficulties：

More vents, easy to explode, lack of sealing.

Solutions:

Improve the cleanliness.

Use 50 μm core fiber laser, increase welding speed.

Fiber-semiconductor laser hybrid welding.

焊接难点：

方形焊缝四个拐角处容易烧穿，导致密封性不够。

解决方案：

选择加速性能更好的焊接平台；

采用较高的焊接速度，缩短拐角处激光的照射时间。

Difficulties：

easy to burn through, lack of sealing.

Solutions:

Welding platform with better acceleration performance.

High welding speed is used to shorten the laser irradiation time at the corners.

焊接难点：

焊缝成型不均匀，加工效率不够高。

解决方案：

选用小纤芯光纤激光器+半导体激光器进行复合焊接。

Difficulties：

Un-formed uniformly welding seam and low processing efficiency.

Solutions:

Fiber-semiconductor laser hybrid welding.

焊接难点：

材料薄，多片叠焊易虚焊，导致强度不够，导电性不好。

解决方案：

控制来料平整度；

设计优良性能的夹具，控制装夹间隙。

Difficulties：

Thin material, cold joint, poor of strength and electrical conductivity.

Solutions:

Control the flatness.

Control the clamping gap.

焊接难点：

焊缝连接宽度不够导致强度不够。

解决方案：

选用小纤芯光纤激光器，采用摆动焊接。

Difficulties：

Insufficient weld joint width results in insufficient strength.

Solutions:

Small core fiber lasers are used for wobble welding.

焊接难点：

焊接部位多，效率要求高。

Difficulties：

Many welding parts and high efficiency.

解决方案：

选择高功率光纤激光器，进行远程扫描焊接。

Solutions:

Select a high-power fiber laser for remote scanning welding.

焊接难点：

材料薄，多片叠焊易虚焊，导致强度不够，导电性不好。

解决方案：

控制来料平整度；

设计优良性能的夹具，控制装夹间隙。

Difficulties：

Thin material, cold joint, poor of strength and electrical conductivity.

Solutions:

Control the flatness.

Control the clamping gap.

焊接难点：

焊缝连接宽度不够导致强度不够。

解决方案：

选用小纤芯光纤激光器，采用摆动焊接。

Difficulties：

Insufficient weld joint width results in insufficient strength.

Solutions:

Small core fiber lasers are used for wobble welding.